SMT Soldering & Circuit Board Equipment
What is an SMD or BGA rework station?
In electronic assembly, specifically printed circuit board (PCB) assembly and repair, a rework station is equipment that allows for soldering and de-soldering of electronic components. This is done by applying precisely controlled and targeted heating at the component and the PCB until solder joints melt, flow to form a connection, and cool to solidify forming a strong interconnect. SMD (surface mount device) or BGA (ball grid array) refers to the specific type and package layout of electronic component. Flip chip bonders improve standard BGA/SMD rework with superior heating interfaces. Most common electronic components that are repaired or reworked today are SMD type and are mounted on the surface of the circuit board, hence their name, surface mount device. A BGA is a subset of surface mount devices, with connections in the form of solder balls arranged in a grid array under the package die. In order to safely repair or replace such components, a rework station must have more advanced features than a traditional SMD rework station. This includes machine vision like split vision optics, precision device placement and removal capability, and computer controlled thermal cycling. This is why in the industry a “BGA rework station” is a term used to describe a more advanced rework station capable of handling general SMD components but also specifically BGAs.
What is a reflow oven?
The process of soldering electronic components specifically, surface mount devices, onto circuit boards during PCB assembly involves heating the circuit board until solder paste melts and creates a solder joint. This is performed in a machine called a reflow oven or reflow soldering oven. There are various types like small benchtop, standalone, batch, and inline conveyor systems. The reflow SMT ovens utilize nitrogen reflow for enhanced reliability of the soldering. Heating technologies also vary and include air or nitrogen convection, infra-red, vapor phase, and conduction. For volume production environments, a large inline convection oven (15ft – 20ft long) is preferred as it allows to streamline the SMT assembly process and has high throughput. The reflow simulator provides advanced thermal monitoring with minimal input due to the programable rework cycles creating reliable quality control. For small volume applications, a batch reflow oven is best if it does not sacrifice performance and profiling capability. This is especially the case when a facility has limited floor space. There is no one fit solution for every product and some types are better suited for specific applications and throughput requirements.
Advanced Techniques US Inc. (ATCO) is proud to offer a variety of precision equipment for professional circuit board equipment applications. We are committed to our customers, and provide long-term support with repairs, training, and the best SMT equipment installation in the industry. Proudly manufactured in the United States, our PCB machines and surface mount soldering equipment prevent a variety of typical issues associated with inferior circuit board equipment. Our precision equipment designers, engineers, and manufacturers have over 35 years of experience in the industry. We have worked extensively with companies requiring reliable PCB application within aerospace technologies, engineering firms, the medical field, government firms, semiconductor companies, telecommunications providers, consumer electronics, and more.
Our PCB machines and surface mount soldering equipment have earned a reputation in the industry. Due to our PCB machines superior reflow soldering capabilities, unrivaled reliability within multiple PCB soldering and repair applications, and our dedicated follow-up assistance, companies across the globe have come to trust in our PCB machines and surface mount soldering equipment for all of their SMT equipment needs. All of our PCB machines and SMT equipment components are designed by the best engineers and manufacturers in the field. Unlike other circuit board equipment manufacturers that provide minimal follow-up guidance, our expert manufacturers value long-term relationships and will continue to support your business long into the future. We understand that surface mount soldering equipment applications involve reliable troubleshooting as circuit board equipment evolves. Our engineers and technicians will be there with you every step of the way as your ongoing needs develop.
Our installation and repair services are unparalleled within the industry. For every surface, mount soldering equipment, and SMT equipment product sold, our professional team provides extensive training and guidance. We have installed over 4,000 products worldwide, and proudly offer: – SMT Equipment – Soldering Equipment – PCB Machines – Circuit Board Equipment – & More
Our company invests heavily in research and development. Our commitment to supplying the most reliable and cutting-edge PCB machines and soldering equipment in the industry drives us to continuously evolve with the most effective surface mount soldering equipment on the market. Our soldering equipment and SMD rework stations allow for ultra-precise component placement within 5 microns, utilizing the best in advanced mechanics and software technology. All of our PCB machines and surface mount soldering equipment products are seamlessly integrated within our user-friendly online software. Our state-of-the-art PCB machines, like the flip chip bonder, improve standard BGA/SMD rework with superior heating interfaces that carefully target solder joints for precision placement and reliable connections. Our software monitored air and nitrogen soldering products are paired with crystal clear imaging/component alignment, allowing for accurate soldering applications without disturbance of adjacent SMD components. For high-value, reliability soldering, our PCB machines and reflow SMT ovens utilize nitrogen reflow for enhanced soldering reliability. Numerous industry studies have shown that nitrogen gas effectively prevents oxidation at the solder joints, even when flux has burned off. This allows for improved connectivity and stronger joints between the components and the surface media, preventing unnecessary rework or circuit failures. With our reflow simulator, reliable quality control is easily accomplished with advanced thermal monitoring and minimal operator input due to programmable rework cycles. Our system provides detailed system test logs, and reliable resistance data automatically synced online for pin-point results. With interchangeable carriers available, our soldering equipment is compatible with other IPC or custom-designed test coupons.
Reach out to our customer service team online or by phone to learn more about our extensive circuit board soldering solutions. With the best 5 year unlimited warranty on parts and labor in the industry, we stand behind our quality PCB soldering and repair products. Our highly-trained technical service team is glad to help with any questions, training, repairs, calibrations, and beyond. We are committed to our customers and stand behind our promise to you with quality service that you can count on.
Demonstration of a Wafer Level Chip Scale Package (WLCSP) being removed and installed on a printed circuit board using an AT-GDP Placement and Rework Station.
Side view of a BGA component being reflowed.
Overview of PRO 1600 Forced Convection Reflow Oven in operation. Features include small footprint (31″ x 31″), lead free reflow capable, and precise software process control.
Installation process of a BGA component using the AT-GDP BGA / SMT Placement & Rework Station.
Over 4,500 Installations Worldwide.
Advanced Techniques US Inc. (ATCO) designs and manufacturers precision equipment for reflow soldering, SMD / BGA rework, Flip Chip bonding, JEDEC reflow, and IPC D coupon testing applications. Our product line consists of SMD / BGA Placement & Rework Stations, Flip Chip Bonders, Reflow Soldering Ovens, Reflow Simulators for SMD Preconditioning and PCB Coupon Thermal Stress Testing, and SMT Pick & Place equipment ideal for environments with prototype to medium volumes. By working closely with a customer to fully understand and identify application requirements, we are able to offer an ideal solution.